Download Pressure Diecasting. Metals–Machines–Furnaces by B. Upton (Auth.) PDF

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Only ex­ perience will indicate whether such effects should be ignored or con­ sidered in the calculations. Displocemenf Measurements There are three useful diecasting parameters which are calculated from the displacement transducer trace. These are as follows: 1. Plunger velocity during first and second stages of injection, or under dry shot conditions. 2. e. gate velocity. Measurement of Machine Performance 55 3. e. cavity-fill time and overflow system. Plunger Velocity This is usually very easy to measure, the methods having previously been described.

1st stage plunger velocity versus 1st stage setting. 2. 2nd stage plunger velocity versus 2nd stage setting. 3. The setting on the valve controlling intensifier build-up time versus the measured build-up time at maximum and minimum 2nd stage injection speeds. 4. The setting on the valve delaying start of intensification versus measured delay time. 5. Any other valve or combination of the above which will in­ fluence the above parameters of the injection system. 6. Measure pressures and calculate the forces on the injection piston.

Examination of the traces will readily show the first and second injection stages as lines having different gradients with a definite changeover point between the two (Fig. 16) and, if the paper speed is fast enough, the third phase of injection may possibly be detected at the end of the second phase. The next step is to connect the transducer on the pressure side of the injection piston and take traces in conjuction with the displace­ ment traces. If an intensifier is fitted to the machine it should be in the ^'off" position.

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